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TB Wood's MTO Sheaves for Mine Refrigeration Compressor
A major refrigeration system manufacturer required a custom sheave solution for a
large belt-driven mine refrigeration compressor. The belted drive transfers power
from the electric motor to the compressor. The reciprocating compressor raises the
temperature of the refrigerant gas before it is pumped into a condenser.
Rock face temperatures of more than 140˚ F (60˚ C) at some of the world’s deepest
mines contribute to ambient air temperatures in excess of 130˚ F (55˚ C). The use of
refrigeration units is required to reduce the dangerously high mine air temperatures
down to a more workable range for personnel as well as equipment.
TB Wood’s engineers designed a Made-to-Order (MTO) solution that was
manufactured to meet the challenging application requirements. A new 40" dia.,
non-standard 5-groove flywheel sheave was cast and mounted on the compressor
shaft to accommodate the high inertia load generated. A mated 16" dia. sheave was
cast and installed on the drive motor shaft.
Due to the high rim speed (FPM), both sheaves were cast using ductile iron instead
of standard gray iron to assure maximum performance over a long life span. A special
strain gage test stand was utilized to subject sheaves to tension and compression
stresses far in excess of those encountered in the actual operation. Sheaves are
two-plane balanced at the factory and are available with Sure-Grip QD type bushings
for easy installation and removal.
Highlights
- Paired Made-to-Order
(MTO) sheaves
- Ductile iron
- 5 Grooves
- Dynamically balanced